Grilled Potato Salad with Charred Lemon

Grilled potato salad on a white plate with charred mini potatoes, grilled red onion, celery, lemon zest, and fresh chives, grilled lemon and tongs in background

Last tested on: 5/06/2026


Grilled potato salad starts with mini potatoes boiled until tender and cooled to room temperature, then halved and roughed up in olive oil and spices before going on a hot grate. The celery, red onion, and lemon all grill at the same time. One grilled lemon half goes directly over the warm potatoes as they come off. The rest of the grilled lemon juice goes into the mayo dressing. Everything has char. That’s the whole point, and it’s super tasty.

This is the summer staple that replaced (almost) every other potato salad I used to make. The grilled lemon in the dressing is the detail that makes people ask for the recipe.

Close angle of grilled potato salad on a white plate with visible char, lemon zest, chives, and grilled lemon in the background

Why This Method Works

  • Boil first, grill second: You can’t grill a raw mini potato to a tender center in a reasonable amount of time. Boiling first cooks them through. The grill is for char and texture, not for cooking the potato fully.
  • Cool to room temperature before grilling: Hot, soft potatoes stick to grill grates and fall apart when you try to flip them. Let them cool completely first. The exterior firms back up and they release cleanly from a hot, clean grate.
  • Rough toss before grilling: Toss the halved potatoes hard in olive oil and spices. You want the cut surfaces roughed up and coated in a thin paste of starch and oil. That paste crisps on the grate and gives you a more substantial char than a smooth surface ever would.
  • Grilled lemon two ways: One squeeze goes on the warm potatoes straight off the grill. Warm potatoes absorb acid fast and it seasons them from the inside. The rest goes into the dressing. Grilling the lemon mellows the bitterness and rounds out the acid. It ties the dressing back to the grill instead of making it feel like it was made separately in the kitchen.
  • Grilling the celery: The raw bitterness mellows, the texture firms up, and the char adds depth that raw celery can’t touch. It’s the detail that makes people ask what’s different about this salad.

Key Ingredients

  • Mini red or yellow potatoes: Mini potatoes are ideal for this recipe. Less knife work, no peeling, and the small size means maximum crispy grilled skin on every piece. That skin-to-flesh ratio is where the flavor lives.
  • Celery: 4 stalks, grilled whole. Keep them whole on the grate so they don’t fall through, then chop after.
  • Red onion: Half an onion, grilled cut-side down. The face gets char and the layers soften without going mushy.
  • 2 lemons: Both go on the grill cut-side down. Half squeezes over the warm potatoes. One full lemon goes into the dressing. The last half is for serving.
  • Dijon or stone ground mustard: 1 tablespoon in the dressing. Dijon is sharper. Stone ground is milder with more texture. Both work well.
  • Crushed chiltepin: The Sonoran finishing touch. Any chile flakes work as a substitute. This is optional but recommended. Pick up some dried chiltepin and crush them.

How to Make Grilled Potato Salad

Step 1: Boil and cool the potatoes

Add the mini potatoes to a pot and cover with cold water. Start from cold, not boiling. Season the water generously with salt. Bring to a boil over medium-high heat, then reduce to a steady simmer. Cook until a fork slides in without resistance, about 12 to 15 minutes.

Drain and spread on a baking sheet in a single layer. Cool completely to room temperature before moving on. Hot potatoes stick to the grill and fall apart when you try to flip them.

Mini red potatoes boiling in a blue Dutch oven on the stovetop

Step 2: Toss in olive oil and spices

Halve each cooled potato lengthwise. Add to a large bowl with 2 tablespoons of olive oil, 1 teaspoon of paprika, 1/2 teaspoon of black pepper, and 1/2 teaspoon of kosher salt.

Toss the potatoes hard with the seasonings. You want the cut surfaces roughed up and coated in a thin starchy paste. That’s what gives you a real crust on the grill.

Halved mini potatoes tossed in olive oil, paprika, and black pepper in a metal bowl with celery, lemons, and red onion alongside

Step 3: Grill the potatoes

Preheat your grill to medium-high. Hot grates and clean grates are what prevent sticking. Place the potatoes cut-side down directly on the grates. Leave them alone for 2 to 3 minutes. Don’t be tempted to move them. When they’re ready to flip they’ll release on their own.

Use a metal spatula to scoop and turn them. Grill another 2 to 3 minutes on the second side.

Step 4: Grill the vegetables and lemons

Add the celery stalks whole, the red onion half cut-side down, and all 4 lemon halves cut-side down to the grill alongside the potatoes. Grill for a few minutes until the vegetables show char. The lemons will be done first, about 2 to 3 minutes. Pull everything off as it’s ready.

Step 5: Squeeze grilled lemon over warm potatoes

Transfer the potatoes to a large bowl immediately. Squeeze 1/2 grilled lemon over them while they’re still warm and toss. Let sit for 2 minutes. Warm potatoes absorb the acid quickly, and cold ones don’t.

Hand squeezing a grilled lemon half over charred mini potatoes in a metal bowl, grilled vegetables alongside

Step 6: Make the dressing

Squeeze the juice of 1 full grilled lemon into a small bowl. Add the mayo, lemon zest, mustard, garlic powder, and salt. Whisk until smooth. Set the remaining 1/2 lemon aside for serving.

Step 7: Chop and combine

Rough chop the grilled celery into 1/2-inch pieces. Chop the grilled onion into rough pieces. Add both to the bowl with the potatoes. Pour the dressing over and fold gently to coat without breaking the potatoes apart. Taste and adjust salt and lemon.

Grilled potato salad being folded together in a metal mixing bowl with dressing, chives, and grilled vegetables

Step 8: Top and serve

Transfer to a serving bowl. Top with at least 3 tablespoons of fresh chives, crushed chiltepin or chile flakes if using, and bacon crumbles if using. Squeeze the reserved grilled lemon half over the top right before serving.

Overhead view of grilled potato salad on a white plate with chives, lemon zest, and grilled lemon half to the side

Pro Tips from the Pit

  • Don’t skip cooling the potatoes: This is the step most people rush. Hot potatoes gum up on the grate and tear when you try to flip them. Room temperature potatoes release cleanly. Give them at least 30 minutes on the sheet tray.
  • Hot grates, clean grates: Run a grill brush over the grates right before the potatoes go on. A dirty grate with old residue is the number one cause of sticking.
  • Use a metal spatula, not tongs: Tongs grab and tear. A thin metal spatula slides under the flat cut face and lifts cleanly. This is the right tool for this cook.
  • Don’t flip too early: The potatoes will stick if you try to move them before the char sets. Leave them alone for the full 2 to 3 minutes. When they’re ready they’ll release.
  • Grill the lemon cut-side down with no oil: The natural sugars caramelize directly on the grate. Oil on the cut face prevents browning. Place it cut-side down and leave it alone.
  • Serve same day: This recipe is best the day it’s made. The grilling only takes 10 minutes and freshly grilled lemons in the dressing are worth the effort. Leftovers keep for up to 3 days in the fridge.

What to Serve With Grilled Potato Salad

This is a full grill session side dish. Don’t waste warm charcoal, pair it with something tasty:

Grilled potato salad on a white plate showing charred potato skins, grilled celery and red onion, fresh chives, and lemon zest

Frequently Asked Questions

Can you make grilled potato salad ahead of time?

This recipe is best served the same day. The grilling only takes 10 minutes and freshly grilled lemons in the dressing make a difference that bottled lemon juice can’t replicate. Leftovers keep well in the fridge for up to 3 days and are still good, but plan to make it day-of when you can.

What potatoes are best for grilled potato salad?

Mini red or yellow potatoes. Mini only, not full-size. Mini potatoes mean less knife work, no peeling, and the small size means maximum crispy grilled skin on every piece. That skin-to-flesh ratio is where the flavor lives. Yellow are slightly more buttery. Red hold their shape a bit better. Both work.

Do you have to boil potatoes before grilling them?

Yes. A raw potato takes too long to cook through on a grill and the outside burns before the center is done. Boiling first cooks them through in 15 to 20 minutes. The grill is for char and texture, not for cooking the potato fully. Let them cool completely to room temperature before they go on the grate.

Why do my potatoes stick to the grill?

Two reasons. Either the grates weren’t hot enough, or the potatoes went on too soon after boiling while they were still soft and hot. Preheat the grill fully, scrub the grates clean right before cooking, and make sure the potatoes are cooled to room temperature. A metal spatula slides under them better than tongs.

Try It and Tag Us

Make this once and it becomes the only potato salad you bring to a cookout. Tag us on Instagram when you do. Leave a rating below if this helped.

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Grilled potato salad on a white plate with charred mini potatoes, grilled red onion, celery, lemon zest, and fresh chives, grilled lemon and tongs in background

Grilled Potato Salad with Charred Lemon

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Charred mini potatoes, grilled red onion, celery, and lemon all come together in a grilled lemon mayo dressing. This is the potato salad you make when the grill is already going.

  • Total Time: ~45 min
  • Yield: 6 1x

Ingredients

Scale

Potatoes:

  • 2 lbs mini red or yellow potatoes
  • 2 tablespoons olive oil
  • 1 teaspoon paprika
  • 1/2 teaspoon black pepper
  • 1/2 teaspoon kosher salt

Dressing:

  • 1/4 cup mayonnaise
  • Juice of 1 grilled lemon
  • Zest of 1 lemon
  • 1 tablespoon Dijon or stone ground mustard
  • 1/2 teaspoon garlic powder
  • Salt to taste

Grill:

  • 2 lemons, halved
  • 4 stalks celery
  • 1/2 red onion

Toppings:

  • At least 3 tablespoons fresh chives, chopped
  • Crushed chiltepin or chile flakes (optional)
  • 4 strips bacon, cooked and crumbled (optional)

Instructions

  1. Add mini potatoes to a pot and cover with cold water. Season generously with salt. Bring to a boil over medium-high heat, then reduce to a steady simmer. Cook until fork tender, about 12 to 15 minutes. Drain and spread on a baking sheet. Cool to room temperature before proceeding.
  2. Once cooled, halve each potato lengthwise. Add to a large bowl with olive oil, paprika, black pepper, and 1/2 teaspoon kosher salt. Toss hard until the cut surfaces are roughed up and coated in a thin starchy paste.
  3. Preheat grill to medium-high. Make sure the grates are hot and clean before anything goes on. Place potatoes cut-side down directly on the grates. Grill for 2 to 3 minutes without moving them. Use a metal spatula to scoop and flip. Grill another 2 to 3 minutes on the second side.
  4. Add the celery stalks, red onion half cut-side down, and all 4 lemon halves cut-side down to the grill. Grill for a few minutes until the vegetables have char. The lemons will be done first, about 2 to 3 minutes.
  5. Pull everything off the grill. Squeeze 1/2 grilled lemon over the warm potatoes immediately and toss. Let sit 2 minutes.
  6. Make the dressing: squeeze the juice of 1 full grilled lemon into a small bowl. Add mayo, lemon zest, mustard, garlic powder, and salt. Whisk until smooth. Reserve the remaining 1/2 lemon for serving.
  7. Rough chop the grilled celery into 1/2-inch pieces. Chop the grilled onion. Add both to the bowl with the potatoes.
  8. Pour the dressing over and fold gently to coat without breaking the potatoes apart. Taste and adjust salt and lemon.
  9. Transfer to a serving bowl. Top with chives, crushed chiltepin or chile flakes if using, and bacon crumbles if using. Squeeze the reserved grilled lemon half over the top before serving.

Notes

  • Cool potatoes completely to room temperature before halving. Hot potatoes stick to the grill.
  • Hot grates and clean grates prevent sticking. Use a metal spatula to flip, not tongs.
  • Grill the lemons cut-side down with no oil. You’ll use 2 lemons total across the cook.
  • Best served the same day. Leftovers keep in the fridge for up to 3 days.
  • Author: Brad Prose
  • Prep Time: 15 min
  • Cook Time: 30 min
  • Category: Side Dish
  • Method: Grilling
  • Cuisine: American, American BBQ
  • Diet: Gluten-Free

Nutrition

  • Serving Size:
  • Calories: 245
  • Sugar: 5.3 g
  • Sodium: 224.6 mg
  • Fat: 12.4 g
  • Carbohydrates: 32.8 g
  • Protein: 4 g
  • Cholesterol: 3.9 mg
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Brad Prose holding Epic BBQ Sandwiches cookbook

Brad Prose has been crafting recipes over live fire for 20 years. He’s the author of two cookbooks, Chiles and Smoke and Epic BBQ Sandwiches, and the creator of the original smash burger taco, as credited by the Washington Post, TODAY Show, Good Morning America, and Food Network. Brad is the force behind Chiles and Smoke, the home of Sonoran BBQ: bold flavors built around chiles, smoke, and the traditions of the American Southwest. Follow along on Instagram, YouTube, and Facebook.

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