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Two charcoal burgers stacked on a wooden cutting board with melted cheese, pickles, and toasted brioche buns

How to Grill Burgers Over Charcoal

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Cold patties. One flip. Two-zone charcoal fire. This method builds a real crust on 80/20 beef every time, with enough control to nail doneness for a full table.

  • Total Time: 20 minutes
  • Yield: 6 burgers 1x

Ingredients

Scale
  • 2 1/4 pounds (36 oz) 80/20 ground beef, portioned into 6-oz patties
  • 2 tablespoons Canyon Crust Beef Seasoning, as needed
  • 6 brioche burger buns
  • Cowboy sauce, for serving
  • Cheese, pickles, and toppings as desired

Instructions

  1. Form the patties. Divide the ground beef into 6 equal portions. Gently shape each into a patty, forming the edges and pressing a small thumbprint into the center to prevent swelling during cooking. Keep the meat loose. Do not overwork or compress it.
  2. Set up the grill. Fill a charcoal chimney and light it. When the coals are fully ashed over, about 15–20 minutes, pour them onto one side of the charcoal grill only. Target 400°F over the direct zone. Leave the other side coal-free for indirect cooking. Add wood chips now if using.
  3. Season the patties. Right before they go on the grill, season generously on both sides and around the edges with Canyon Crust Beef Seasoning. Do not mix seasoning into the meat.
  4. Sear the first side. Place patties over the hot coals. Do not press them down. Do not move them. Cook 4–5 minutes until a dark crust forms around the bottom edge of each patty.
  5. Flip once. Flip each patty with a metal spatula. No pressing. Sear the second side 3–4 minutes.
  6. Finish over indirect heat. Move the patties to the coal-free side of the grill. Add cheese now if using. Cover the grill and let the burgers finish cooking. Pull them 5–8°F before your target temperature and let them rest 2–3 minutes before serving.
  7. Toast the buns. While the burgers rest, place the buns cut-side down over the hot coals for 30–60 seconds until lightly toasted.

Notes

  • Cold patties are the key. After forming the patties, refrigerate them for at least 30 minutes before grilling. Cold beef sears on contact instead of steaming. This is what builds the crust.
  • One flip only. Every additional flip interrupts crust formation and forces moisture out. Flip once and leave it.
  • Do not press the patties. Pressing squeezes out the fat that keeps the burger juicy. Set them down and walk away.
  • Cheese tip. Add cheese after moving to indirect heat, then cover the grill. The trapped heat melts it in about 1 minute without any more searing on the patty.
  • Storage. Cooked patties keep in the fridge for up to 3 days. Reheat in a covered skillet over low heat with a splash of water to keep them from drying out.
  • Author: Brad Prose
  • Prep Time: 10 minutes
  • Cook Time: 10 minutes
  • Category: Burgers & Sandwiches
  • Method: Direct/Indirect Charcoal Grill, Grilling
  • Cuisine: American, Main Dish

Nutrition

  • Serving Size: 1 burger
  • Calories: 540
  • Sugar: 4 g
  • Sodium: 961.4 mg
  • Fat: 35.4 g
  • Carbohydrates: 20 g
  • Protein: 33.1 g
  • Cholesterol: 120.3 mg
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